Carbon Engineering for the Open Sea
High-performance composite structures built for the most demanding environments on earth.
From superyacht decks to offshore platforms, designed to outperform steel and aluminum in every condition.
Built to last.
Why Carbon Composite over Metal
Up to 60%
Weight Reduction
Carbon fiber structures weigh a fraction of equivalent steel or aluminum components, directly improving vessel performance, stability, and fuel efficiency.
Zero
Corrosion Resistance
No rust. No galvanic corrosion. Our composites are chemically inert in saltwater, UV-resistant, and require zero surface treatment to maintain structural integrity.
Custom
Engineered per Vessel
Every component is designed from scratch — geometry, laminate schedule, insert placement — to match the exact loads, aesthetics, and installation constraints of your vessel.
Proven
Superyacht & Offshore Validated
Our systems are operational on superyachts and offshore platforms, qualified through in-house testing, balancing, and structural validation before delivery.
Built End-to-End in Florina
Every marine component is engineered, manufactured, and validated in-house at our Florina facility. No outsourcing. Full traceability from design to delivery.
Capabilities
Design & Engineering
Dynamic Balancing
Filament Winding
Structural Testing
In-House Machining
UV & Salt Coatings
Sailboats / Superyachts
On-Deck Structures for Performance Sailing
Custom composite structures for high-end sailing yachts — engineered to reduce above-waterline weight, improve rig response, and eliminate maintenance-intensive metal hardware. Each component is designed to integrate seamlessly into existing deck layouts.
Key Engineering Features
- High stiffness-to-weight ratio — critical for mast and rig loads
- UV & salt-resistant epoxy coatings — no anodising required
- Integrated titanium/stainless interfaces for end fittings
- In-house machining, balancing, and load testing
- Optional embedded fiber optic sensing via Componous
Product List
- Carbon Fiber Masts & Spreaders
- Booms & Furling Booms
- Bowsprits
- Modular Sun-Awning Systems
- Tillers
- Lightweight Rigging
- Spinnaker Poles
- Furling Systems
- Lifting Systems
- Rudder Axles
Superyachts
Superyatch Composite Systems
From decorative carbon elements to mission-critical mechanical systems. For vessels where aesthetics, reliability, and engineering excellence must coexist. Our superyacht portfolio combines structural performance with the refined finish expected at this level. From decorative carbon elements to mission-critical mechanical systems.
Key Engineering Features
- Tailor-made design and engineering for each build
- High stiffness-to-weight ratio for dynamic deck structures
- UV & salt-resistant coatings, long-term finish stability
- Integrated titanium/stainless interfaces
- Optional embedded fiber optic sensing via Componous
Product List
- Custom Carbon Flagpoles
- Decorative Elements
- Telescopic Systems
- Lifting Beams
- Lighting Masts & Beams
- Modular Sun-Awning & Lifting Systems
- Cinema Screen Rollers
Validated in the Field
CASE STUDY: SUPERYACHT SUN AWNING SYSTEM — 32M VESSEL
Project type: On-deck structural redesign. Application: Sun awning & lifting system. Vessel: 32m superyacht
Challenge
The existing aluminium sun awning system suffered from deployment failures in high wind conditions due to excessive weight and structural flex. The owner required a redesign that maintained the original dimensions and titanium end-fittings while eliminating the root cause of failure.
Results
In-House
TESTING
Solution
B&T Composites replaced the aluminium structure with a filament-wound carbon fibre system, integrating the original titanium interfaces directly into the laminate schedule. The result was a 45% weight reduction and zero deployment failures under high-wind test conditions. Full in-house machining, balancing, and load testing were completed in our plant prior to installation.
Smart Structures with Embedded Fiber Optic Sensing
Select B&T marine structures can be supplied with embedded fiber optic sensing technology developed by Componous — our sister company specialising in structural health monitoring for composites.
Real-time strain, temperature, and load data from within the laminate — without additional external hardware. Available on request for masts, shafts, stabilizer arms, and other load-bearing marine structures.
- Real-time structural health monitoring
- Embedded at manufacture — no external sensors
- Strain, temperature, and load data from within the laminate
- Applicable to: masts, shafts, stabilizer arms, structural covers
Start with a Technical Brief
Tell us your vessel, your requirement, and your constraints. We will respond with an engineering proposal.
Marine / Offshore
Marine & Offshore Systems
Industrial-grade composite solutions for commercial and defense marine platforms — where load cycles, corrosive environments, and operational continuity demand engineered materials that metal cannot provide.
Composite Piping Systems
Advanced composite piping solutions for ballast, cooling, and process systems in marine and offshore environments.
- Lightweight
- Corrosion-resistant — zero degradation in seawater environments
- Reduced Maintenance — no surface treatment required
- Improved long-term operational reliability
Torque Transmission Shafts
High-performance carbon shafts for propulsion and power transmission, designed for both commercial and defense marine platforms.
- Reduced Rotational mass — improved drivetrain efficiency
- Reduced Vibration damping — carbon composite absorbs harmonic loads
- Applicable for commercial and defense marine vessels
Carbon Components for Stabilizing Systems
B&T Composites supports the next generation of Dynamic Motion Stabilizers (DMS) and active fin systems by supplying carbon composite mechanical structures.
Products — Stabilizer Structures
- Carbon Motor Housings
- Booms & Furling Booms
- Composite Actuator / Motor Housings
- Lightweight Structural Covers (DMS)
Smart Structures with Embedded Fiber Optic Sensing
Select B&T marine structures can be supplied with embedded fiber optic sensing technology developed by Componous — our sister company specialising in structural health monitoring for composites. Real-time strain, temperature, and load data from within the laminate — without additional external hardware. Available on request for masts, shafts, stabilizer arms, and other load-bearing marine structures.
- Real-time structural health monitoring
- Embedded at manufacture — no external sensors
- Strain, temperature, and load data from within the laminate
- Applicable to: masts, shafts, stabilizer arms, structural covers
Start with a Technical Brief
Tell us your vessel, your requirement, and your constraints. We will respond with an engineering proposal.
Products
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